EN

Summary of Typical Reference Plants  (Greenfield)


PROJECT INFORMATION                

PROJECT PICTURE                

Project name                

Chalco-HuarunLuliang 500kA aluminum smelter  project                

                

                

Amperage                 

500kA                

Number of potline                

One potline                

Number of pots                

368                

Average pot voltage                

3.92V                

DC energy consumption            12406kWh/t-Al            

Current efficiency           

94.18%                

Put into operation            May 2018            

PROJECT INFORMATION                

PROJECT PICTURE                

Project name                

Liaoning Zhongwang 500kA aluminium smelter  project                

                

Amperage                 

500kA                

Number of potline                

Two potlines                

Number of pots                

320 pots per potline                

Average pot voltage                

3.99V                

DC energy consumption            12650kWh/t-Al            
Current efficiency            94%            
Put into operation            September 2018            



PROJECT INFORMATION                

PROJECT PICTURE                

Project name                

Liaoning Zhongwang 500kA aluminium smelter  project                

                

Amperage                 

500KA                

Number of potline                

Two potlines                

Number of pots                

320 pots per potline                

Average pot voltage                

3.99V                

DC energy consumption                

12650kWh/t-Al                

Current efficiency                 

94%                

Put into operation                

September 2018                


Summary of Typical Reference Plants  (Upgraded)

PROJECT INFORMATION                

PROJECT PICTURE                

Client                

Inalum                

Project name                

Upgrading 3 Units Reduction Cells for Higher Amperage in PT Inalum in  Indonesia                

Previous Pot Configuration                

·       Side by side                

·       Two end risers                

·       SM-17SE (195kA)                

Upgrading Works                

·       Busbar                

·       Lining                

·       Superstructure                

Key Improvements                

·       Amperage: increased from 195kA to 235kA                

·       CE: increased by 2.9%                

·       DC Power: lowered by 1300kWh/t-Al                

SAMI’s Scope of Service                

EPC for upgrading 3 pots                

MAIN TIMELINE OF PROJECT                

January 2016                

Signing EPC contract                

October 2017                

Successfully achieved all guarantees and passed the performance  test.                

PROJECT INFORMATION                

PROJECT PICTURE                

Client                

ETI Aluminyum A.S.                

Project name                 

SY300kA Potline Upgrading for ETI Aluminum Smelter Project in  Turkey                

Previous Pot Configuration                

·       Soderberg pots                

                

Upgrading Works                

·       One potline of 94 pots of SY 300kA                 

Key Improvements                

·       Amperage: 300kA                

·       CE:≥95%                

·       DC Power: 12,757 kWh/t-Al                

SAMI’s Scope of Service                

Engineering design/Technology License, procurement of equipment,  technical service and O&M service (5 years)                

MAIN TIMELINE OF PROJECT                

March 2012                

Signing engineering design contract                

October 2015                

Project completed with targets  achieved.                

PROJECT INFORMATION                

PROJECT PICTURE                

Client                

Press Metal Aluminium Holding Berhad                

Project name                

Sarawak Aluminum Smelter Upgrading Project in  Malaysia                

Previous Pot Configuration                

·       Side by side                

·       Four risers                

·       215kA                

Upgrading Works                

·       Busbar                

·       Lining                

Key Improvements                

·       CE: increased by 1.9%                

·       DC Power: lowered by 828kWh/t-Al                

SAMI’s Scope of Service                

·       Engineering design                

MAIN TIMELINE OF PROJECT                

May 2013                

Signingdesign contract                

January 2014                

Successfully achieved all guarantees and passed the performance  test.                

PROJECT INFORMATION                

PROJECT PICTURE                

Client                

Qinghai Branch of CHALCO                

Project name                 

Potline Upgrading for Higher Amperage at Qinghai Branch of CHALCO in  China                

Previous Pot Configuration                

·       Side by side                

·       Two end risers                

·       NLM (Japan) 160kA                

Upgrading Works                

·       Lining                

·       Anode                

Key Improvements                

·       Amperage: increased from 160kA to 180kA                

·       DC Power: lowered by 800kWh/t-Al                

SAMI’s Scope of Service                

Engineering design/Technology License                

MAIN TIMELINE OF PROJECT                

March 2012                

Signing engineering design contract                

October 2014                

Project completed with targets  achieved.                

Listof Reference Plants (Greenfield)

No.                

Plant Name                

Pot Type                

Capacity (kt)                

Year of Start                

SY600 Pots (600kA & 620kA)                

1                

CHALCO - Liancheng Branch                

SY600                

20                

2012                

2                

Shandong Xinfa 1000kt/a Aluminum Smelter                

SY600                

990                

2016                

SY500 Pots (500kA)                

1                

CHALCO - Liancheng Branch                

SY500                

388                

2011                

2                

Gansu JISCO                

SY500                

1350                

2012                

3                

Xinjiang East Hope                

SY500                

440                

2012.01                

SY500                

440                

2014.01                

SY500                

500                

2015.07                

SY500                

500                

2015.12                

4                

Xinjiang Jiarun Resource Holdings Co., Ltd                

SY500                

453                

2013.01                

SY500                

453                

2015.11                

5                

Xinjiang Shenhuo Coal & Electricity Co., Ltd                

SY500                

430                

2014.07                

6                

Xinjiang Agriculture Division No.6 Aluminum Co., Ltd.                

SY500                

800                

2013                

7                

Inner Mongolia Jinlian Aluminum  Co., Ltd.                

SY500                

488                

2016.11                

SY500                

488                

8                

Yingkou Zhongwang Aluminum Group                

SY500                

431                

2015.01                

SY500                

453                

2017.05                

9                

CHALCO - Huayun Aluminum Smelter                

SY500                

500                

2017.05                

10                

Inner Mongolia Mengtai Aluminium Group                

SY500                

500                

2018.01                

11                

Inner Mongolia Chuangyuan Metal Co.,Ltd                

SY500                

450                

2018.01                

12                

CHALCO - Huarun Aluminum Smelter                

SY500                

500                

2018.05                

13                

Yunnan Wenshan Aluminum Smelter                

SY500                

520                

2020.05                

14                

CHALCO - Huayun Aluminum Smelter                

SY500                

459                

2017.05                

15                

Inner Mongolia Baiyinhua Aluminum Smelter                

SY500                

405                

Under Construction                

SY400 & SY375 Pots (400kA & 375kA)                

1                

Henan  Shenhuo Coal & Electricity Co., Ltd                

SY400                

228                

2009.11                

2                

Inner Mongolia Huomeihongjun Aluminum Co.,  Ltd                

SY400                

389                

2011.09                

3                

Qinghai HuangheXinye Aluminum Co.,Ltd.                

SY400                

300                

2011.03                

4                

Henan Wanji Aluminum Co., Ltd                

SY400                

214                

2009.09                

5                

Hengkang Aluminum Company in Shan County                

SY400                

239                

2008.09                

6                

Inner Mongolia East Hope Aluminum Smelter                

SY400                

340                

2010.01                

7                

Xinjiang Agriculture Division No.6 Aluminum Co.,  Ltd.                

SY400                

365                

2010.07                

SY400                

365                

2011.12                

8                

Gansu LongxiDongxing Aluminum Company                

SY400                

248                

2010.12                

9                

Shanxi Yulin Aluminum Smelter                

SY400                

313                

2012.06                

SY400                

313                

10                

Xinjiang Tianlong Mining Company Limited                

SY400                

209                

2012.11                

11                

Xinjiang Shenhuo Coal & Electricity Co.,  Ltd                

SY400                

365                

2012.08                

12                

Press Metal Bintulu Smelter in Malaysia                

SY400                

326                

2012.09                

13                

Qinghai Xinheng Aluminum Co., Ltd                

SY400                

339                

2012.12                

SY400                

339                

14                

Inner Mongolia Huayun Phase II - Step One                

SY400                

278                

2017.05                

15                

CHALCO - Lanzhou Branch                

SY375                

313                

2007.05                

16                

Inner Mongolia Datang International                

SY400                

165                

2013.12                

17                

Qingtongxia Aluminum Smelter Phase II -  Potline One                

SY400                

365                

2011.07                

18                

CHALCO - Baotou Aluminum Co., Ltd - 1st 150  kt/a                

SY400                

160                

2008.11                

19                

CHALCO - Baotou Aluminum Co., Ltd - 2nd 150  kt/a                

SY400                

165                

2014.06                

20                

Inner Mongolia Huomeihongjun Aluminum  Smelter                

SY375                

277                

2007.12                

21                

HuangheXinye Aluminum Co., Ltd                

SY375                

250                

2009.06                

22                

Yunnan Yunxin Aluminum Co., Ltd                

SY375                

241                

2009.09                

List of Reference Plants  (Upgraded)

No.                

Plant Name                

Pot Type                

Capacity (kt)                

Year of Start                

SY600 Pots   (600kA & 620kA)                

1                

CHALCO -   Liancheng Branch                

SY600                

20                

2012                

2                

Shandong Xinfa   1000kt/a Aluminum Smelter                

SY600                

990                

2016                

SY500 Pots   (500kA)                

1                

CHALCO -   Liancheng Branch                

SY500                

388                

2011                

2                

Gansu JISCO                

SY500                

1350                

2012                

3                

Xinjiang East Hope                

SY500                

440                

2012.01                

SY500                

440                

2014.01                

SY500                

500                

2015.07                

SY500                

500                

2015.12                

4                

Xinjiang Jiarun Resource Holdings Co., Ltd                

SY500                

453                

2013.01                

SY500                

453                

2015.11                

5                

Xinjiang Shenhuo Coal & Electricity Co., Ltd                

SY500                

430                

2014.07                

6                

Xinjiang Agriculture Division No.6 Aluminum Co., Ltd.                

SY500                

800                

2013                

7                

Inner Mongolia Jinlian Aluminum  Co., Ltd.                

SY500                

488                

2016.11                

SY500                

488                

8                

Yingkou Zhongwang Aluminum Group                

SY500                

431                

2015.01                

SY500                

453                

2017.05                

9                

CHALCO -   Huayun Aluminum Smelter                

SY500                

500                

2017.05                

10                

Inner Mongolia   Mengtai Aluminium Group                

SY500                

500                

2018.01                

11                

Inner Mongolia   Chuangyuan Metal Co.,Ltd                

SY500                

450                

2018.01                

12                

CHALCO - Huarun   Aluminum Smelter                

SY500                

500                

2018.05                

13                

Yunnan Wenshan   Aluminum Smelter                

SY500                

520                

2020.05                

14                

CHALCO -   Huayun Aluminum Smelter                

SY500                

459                

2017.05                

15                

Inner Mongolia   Baiyinhua Aluminum Smelter                

SY500                

405                

Under Construction                

SY400 &   SY375 Pots (400kA & 375kA)                

1                

Henan   Shenhuo Coal & Electricity Co., Ltd                

SY400                

228                

2009.11                

2                

Inner Mongolia   Huomeihongjun Aluminum Co., Ltd                

SY400                

389                

2011.09                

3                

Qinghai   HuangheXinye Aluminum Co.,Ltd.                

SY400                

300                

2011.03                

4                

Henan Wanji   Aluminum Co., Ltd                

SY400                

214                

2009.09                

5                

Hengkang   Aluminum Company in Shan County                

SY400                

239                

2008.09                

6                

Inner Mongolia   East Hope Aluminum Smelter                

SY400                

340                

2010.01                

7                

Xinjiang   Agriculture Division No.6 Aluminum Co., Ltd.                

SY400                

365                

2010.07                

SY400                

365                

2011.12                

8                

Gansu   LongxiDongxing Aluminum Company                

SY400                

248                

2010.12                

9                

Shanxi Yulin   Aluminum Smelter                

SY400                

313                

2012.06                

SY400                

313                

10                

Xinjiang   Tianlong Mining Company Limited                

SY400                

209                

2012.11                

11                

Xinjiang Shenhuo   Coal & Electricity Co., Ltd                

SY400                

365                

2012.08                

12                

Press Metal   Bintulu Smelter in Malaysia                

SY400                

326                

2012.09                

13                

Qinghai Xinheng Aluminum   Co., Ltd                

SY400                

339                

2012.12                

SY400                

339                

14                

Inner Mongolia   Huayun Phase II - Step One                

SY400                

278                

2017.05                

15                

CHALCO - Lanzhou   Branch                

SY375                

313                

2007.05                

16                

Inner Mongolia   Datang International                

SY400                

165                

2013.12                

17                

Qingtongxia   Aluminum Smelter Phase II -  Potline   One                

SY400                

365                

2011.07                

18                

CHALCO - Baotou   Aluminum Co., Ltd - 1st 150 kt/a                

SY400                

160                

2008.11                

19                

CHALCO - Baotou   Aluminum Co., Ltd - 2nd 150 kt/a                

SY400                

165                

2014.06                

20                

Inner Mongolia   Huomeihongjun Aluminum Smelter                

SY375                

277                

2007.12                

21                

HuangheXinye   Aluminum Co., Ltd                

SY375                

250                

2009.06                

22                

Yunnan Yunxin   Aluminum Co., Ltd                

SY375                

241                

2009.09                


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